Introduction
The SACMI PCR (Pressa Contínua Rivestita) series represents one of the most widely deployed continuous pressing systems for large-format ceramic slab production globally. This guide covers all SACMI PCR models in current industrial use.
Overview: SACMI PCR Series Models
| Model | Press Force | Belt Width | Max Slab Size | Capacity |
|---|---|---|---|---|
| PCR2000 | 20,000 kN | 1,850-2,050mm | 1,800 x 3,200mm | 12,000-15,000 m²/day |
| PCR2120 | 25,000 kN | 2,050-2,180mm | 2,000 x 3,600mm | 15,000-18,000 m²/day |
| PCR2180 | 32,000 kN | 2,150-2,250mm | 2,100 x 3,800mm | 18,000-22,000 m²/day |
| PCR3000 | 45,000 kN | 2,800-3,100mm | 2,700 x 3,600mm | 22,000-28,000 m²/day |
PCR2000: Complete Parts Reference
The PCR2000 was the workhorse model that established continuous pressing technology. With ~2,500 units installed globally, parts availability remains strong.
Key Specifications
| Parameter | Specification |
|---|---|
| Press Force | 20,000 kN |
| Belt Width | 1,850-2,050mm |
| Belt Length | 8,500-9,200mm |
| Belt Thickness | 2.0-2.5mm |
| Max Operating Pressure | 15,000 N/cm² |
| Line Speed | 2.5-5.0 m/min |
Critical Wearing Parts
Steel Belt: 2,050mm x 8,800mm x 2.5mm, replacement 18-24 months
Seal Strips: Primary 2,050mm x 45mm x 8mm, replacement 3-6 months
Calibration Plates: 1,800mm x 600mm x 25mm, replacement 12-18 months
PCR2120: Complete Parts Reference
The PCR2120 represents significant evolution from PCR2000 with increased pressure capability and larger belt dimensions.
Key Specifications
| Parameter | Specification |
|---|---|
| Press Force | 25,000 kN |
| Belt Width | 2,050-2,180mm |
| Belt Length | 9,000-9,800mm |
| Belt Thickness | 2.0-2.5mm |
Steel Belt: 2,180mm x 9,500mm x 2.5mm; Seal Strips: Primary 2,180mm x 50mm x 10mm; Calibration Plates: 2,000mm x 650mm x 30mm
PCR2180: Complete Parts Reference
The PCR2180 is SACMI's mid-to-large format flagship, offering best balance of capacity, versatility, and cost-effectiveness.
Key Specifications
| Parameter | Specification |
|---|---|
| Press Force | 32,000 kN |
| Belt Width | 2,150-2,250mm |
| Belt Length | 9,500-10,500mm |
| Belt Thickness | 2.5-3.0mm |
Steel Belt: 2,250mm x 10,000mm x 3.0mm; Seal Strips: Primary 2,250mm x 55mm x 12mm; Calibration Plates: 2,100mm x 700mm x 35mm
PCR3000: Complete Parts Reference
The PCR3000 represents SACMI's ultra-large format capability for extra-large architectural panels and thick slabs. This is the most demanding model in terms of component specifications.
Key Specifications
| Parameter | Specification |
|---|---|
| Press Force | 45,000 kN |
| Belt Width | 2,800-3,100mm |
| Belt Length | 10,500-11,500mm |
| Belt Thickness | 2.5-3.0mm |
Steel Belt: 3,100mm x 11,000mm x 3.0mm (often custom); Seal Strips: Primary 3,100mm x 60mm x 15mm; Calibration Plates: 2,700mm x 800mm x 40mm
Specification Summary Table
| Component | PCR2000 | PCR2120 | PCR2180 | PCR3000 |
|---|---|---|---|---|
| Belt Width (mm) | 1,850-2,050 | 2,050-2,180 | 2,150-2,250 | 2,800-3,100 |
| Belt Length (mm) | 8,500-9,200 | 9,000-9,800 | 9,500-10,500 | 10,500-11,500 |
| Belt Thickness (mm) | 2.0-2.5 | 2.0-2.5 | 2.5-3.0 | 2.5-3.0 |
| Primary Seal (mm) | 45×8 | 50×10 | 55×12 | 60×15 |
| Cal. Plate (mm) | 600×25 | 650×30 | 700×35 | 800×40 |